After 1 comment from the hive mind and kyle dedona s help we figured out what i was doing wrong.
Annealing 6061 aluminum sheet.
7xxx zinc alloy.
That s the ideal anyway but the reality is that many parts arrive at the press brake in a less than ideal state.
6061 aluminum sheet plate are ideal for structural framing base plates gussetts aircraft marine and automotive parts etc.
Four amplitudes of 0 3 68 9 2 and 14 72 µm with three different horn speeds of 20 50 and 80 mm min were considered.
In the annealed condition o temper 6061 is extremely ductile and well suited for severe forming applications.
Alloy 6061 coils and sheets are the most versatile of the heat treatable aluminum alloys.
Alcoa produces 6061 alloy with a wide selection of standard and special tempers.
Though less strong than most of the 2xxx and 7xxx alloys 6061 aluminum provides an extensive range of mechanical properties and corrosion resistance and can be fabricated by many of the commonly used practices.
When solution heat treated and naturally aged t4 condition 6061 has good formability for bending.
This is one of the most common kinds of aluminum especially 6061 and it anneals very well.
Moreover two processes of heat treatments namely annealing and aging have been applied.
This is a very stiff aluminum and it s commonly used in aerospace applications for things like wing spars.
6061 can be partially annealed with the torch but to do so means that the resultant temper when it naturally age hardens back again will only be very roughly approximate.
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From a bending perspective it s always best to bend these parts in an annealed state and then temper them to the correct condition.
6061 t6 aluminum is tempered and notorious for not bending easily.
Required setup involves generator horn load cell and die.
This paper aims to investigate the influence of ultrasonic vibration on bending parameters of aa 6061 aluminum alloy sheet.
Soot the area to be annealed as we have discussed or use a crayon to bring it up to 650f and quench with cold.